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Courses » Metal Cutting and Machine Tools

Metal Cutting and Machine Tools

ABOUT THE COURSE
This course would encompass a comprehensive study of metal cutting and machine tools. Within a limited time of 10 hours, this course would elaborate on the theory of metal cutting supplemented with numerical problems. Tool geometry, chip formation, cutting force calculations and measurement, tool wear and other aspects will be given due attention. This would be followed by a descriptive study of the machine tools like lathe, milling, grinding, drilling and shaping machines, followed by numerical problems.

A study would also be made on fixed automation, Computer numerical control (CNC) machines, gear cutting machines, non-traditional machine tools, Rapid prototyping, together with numerical problem solving.

There would be discussions on MCQ at the end of each week of lectures.

INTENDED AUDIENCE:
  • Mechanical Engineering
  • Manufacturing Engineering
  • Industrial Engineering

CORE/ELECTIVE:
 Core

UG/PG : UG & PG

INDUSTRY SUPPORT :
  • All metal cutting industries

5018 students have enrolled already!!

COURSE INSTRUCTOR



Asimava Roy Choudhury received his B.E, (Mechanical) Degree from Jadavpur University in 1983, M.Tech. (Machine Tools Engg) from IIT Kharagpur in 1984 and Ph.D. (Engg) from IIT Kharagpur in 1999. 

Asimava Roy Choudhury is at present a professor in the Mechanical Engineering Department of IIT Kharagpur. His interests include: Computer numerical control, Direct slicing in Rapid Prototyping, Non-traditional manufacturing processes and Laser coating of surfaces. 

COURSE LAYOUT :

Week 1: Introduction : 1 lecture

      Geometry of single point turning tools A : 1 lecture

      Geometry of single point turning tools B : 1 lecture

      Different types of cutting tools : 1 lecture

      MCQ discussion : 1 lecture 


Week 2: Mechanism of chip formation : 1 lecture

      Calculation of Cutting forces : 1 lecture

      Measurement of cutting forces : 1 lecture

      Tool wear and tool life : 1 lecture

      MCQ discussion : 1 lecture 

  
Week 3: General purpose machine tools : Lathe :1 lecture

      Milling machine and grinding machine :1 lecture

      Drilling and shaping machines :1 lecture

      Alignment tests : Radial drilling machine :1 lecture

      MCQ discussions : 1 lecture 


Week 4: Gear cutting machines :1 lecture

      Fixed automation:1 lecture

      CNC machines :1 lecture

      Non-traditional machine tools, rapid prototyping machines : 1 lecture

            MCQ discusions :1 lecture

REFERENCES:

1. Metal Cutting – Theory and Practice  - A Bhattacharya
2.  Machining and Machine tools – A B Chattopadhyay
3. Manufacturing Science – A Ghosh and A K Mallik 
4. NPTEL lectures on metal cutting - http://nptel.ac.in/downloads/112105127/ 
 

CERTIFICATION EXAM:
  • The exam is optional for a fee. · 
  • Date and Time of Exams: April 28 (Saturday) and April 29 (Sunday) :
    Afternoon session: 2pm to 5pm.
     
  • Exam for this course will be available in one session on both 28 and 29 April.
  • Registration url: Announcements will be made when the registration form is open for registrations.  
  • The online registration form has to be filled and the certification exam fee needs to be paid. More details will be made available when the exam registration form is published. 

CERTIFICATE:
  • Final score will be calculated as : 25% assignment score + 75% final exam score  
  • 25% assignment score is calculated as 25% of average of 04 weeks course: Best 3 out of 4 assignments  
  • E-Certificate will be given to those who register and write the exam and score greater than or equal to 40% final score. Certificate will have your name, photograph and the score in the final exam with the breakup. It will have the logos of NPTEL and IIT Kharagpur. It will be e-verifiable at nptel.ac.in/noc.