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Courses » Weldability of Metals

Weldability of Metals

ABOUT THE COURSE:

The course content is designed to have systematic and comprehensive understanding on various aspects related with weldability of various metal systems of commercial importance. It is proposed to include weldability, factors affecting weldability of metals, weldability of plan carbon steel, alloy steel, and stainless steels. Presentations will be supported with case studies for effective communication of concepts and procedures. Case studies will be taken up regarding dis-continuities in metal systems like ferrous and non-ferrous metals

INTENDED AUDIENCE: UG and PG Student, Research Scholar & Practicing Engineers

CORE/ELECTIVE: Elective

UG/PG: PG

PREREQUISITES: None

INDUSTRY SUPPORT: Manufacturing industry

1664 students have enrolled already!!

ABOUT THE INSTRUCTOR:

   

D K Dwivedi obtained BE (mechanical engineering), in 1993 from GEC Rewa, ME (welding engineering) from Univ. of Roorkee in 1997 and PhD in Met. Engineering from MNIT, Jaipur in 2003. He has about 9 years teaching experience at NIT Hamirpur and 14 years at IIT Roorkee in subjects related with manufacturing at UG level and welding engineering related subjects at PG level. He has undertaken work of failure investigation valves, penstocks, bridges for many private and public sector industries especially in hydropower sector. He has published more than 120 research papers in SCI/SCIE indexed journals and undertaken 20 sponsored research and 50 industrial consultancy projects. He has authored two books entitled “Production and Properties of Cast Al-Si Alloys with New Age International, New Delhi (2013) and Surface Engineering with Springer, New Delhi (2018).

COURSE LAYOUT:

Week 1:   1. Understanding Weldability: IntroductionI.
                2. Understanding Weldability: Introduction II,
                3. Metal Properties & Weldability I,
                4. Metal Properties & Weldability II,
                5. Weldability of Work Hardenable Metals

Week 2
:  6. Weldability of Work Hardenable & Precipitation Strengthened Metals.
               7. Weldability of Precipitation Strengthened Metals.
               8. Weldability of Metals Strengthened by Grain Refinement, dispersion Hardening and Transformation Hardening.
               9. Weldability of Transformation Hardening Metals.
             10. Weldability of Metals: Combination of Strengthening Mechanisms.


Week 3
:  11. Weldability Consideration
               12. Weldability of Carbon and Alloy Steel – I,
               13. Weldability of Carbon and Alloy Steel – II
               14. Weldability of Carbon and Alloy Steel – III
               15. Weldability of Low Carbon Steel and Mild Steel

Week 4:  16. Weldability of Medium Carbon Steel and High Carbon Steel
               17. Weldability of Carbon and Welding Processes- I
               18. Weldability of Carbon and Welding Processes- II
               19. Weldability of Carbon Steel and Welding Processes III
               20. Weldability of Carbon Steel and Radiation Welding and Thermal Cutting.

Week 5  :   21. Weldability of High Strength Low Alloy Steels.
                  22. Weldability of Q & T Steels- I
                  23. Weldability of Q & T Steels- II
                  24. Weldability of Q & T Steel- III
                  25. Weldability of Q & T Steel- IV

Week 6  :   26. Weldability of HTLA Steel- I
                  27. Weldability of HTLA Steel- II
                  28. Weldability of Cr-Mo steel I
                  29. Weldability of Cr-Mo Steel- II
                  30. Weldability of Cr-Mo Steel- III

Week 7 :   31. Weldability of Pre-Coated Steel- I
                 32. Weldability of Pre-Coated Steels- II
                 33. Weldability of Stainless Steel- I
                 34. Weldability of Stainless Steel- II
                 35. Weldability of Martensitic Stainless Steel I

Week 8 : 36. Weldability of Martensitic Stainless Steel- II
               37. Weldability of Ferritic Stainless Steel,
               38. Weldability of Austenitic Stainless Steel -I
               39. Weldability of Austenitic Stainless Steel- II
               40. Weldability of PH Stainless Steel.

SUGGESTED READING MATERIALS:
  • Lancaster J F., “Metallurgy of Welding”, Allen & Unwin Co. 2000
  • Castro R. and Cadenet J. J. de., “Welding Metallurgy of Stainless and heat-resisting steels”, Cambridge Uni. Press. 1975
  • Welding, Brazing and soldering”, Vol. 6, ASM International, ASM, Ohio. 1993
  • Kou S., Welding metallurgy, 2nd edition, Wiley Publications 2003
  • Hrivnák, I., “Theory of Weldability of Metals and Alloys”, Elsevier Science 1991
  • Gene Mathers, “Welding of Aluminium and alloys”, Wood Head Pub. UK. 2002
CERTIFICATION EXAM :
  • The exam is optional for a fee.
  • Date and Time of Exams: April 27 2019(Saturday)  Morning session 9am to 12 noon; Afternoon Session 2pm to 5pm.
  • Registration url: Announcements will be made when the registration form is open for registrations.
  • The online registration form has to be filled and the certification exam fee needs to be paid. More details will be made available when the exam registration form is published.

CERTIFICATION:

  • Final score will be calculated as : 25% assignment score + 75% final exam score
  • 25% assignment score is calculated as 25% of average of  Best 6 out of 8 assignments
  • E-Certificate will be given to those who register and write the exam and score greater than or equal to 40% final score. Certificate will have your name, photograph and the score in the final exam with the breakup.It will have the logos of NPTEL and IIT Roorkee.It will be e-verifiable at nptel.ac.in/noc.