X
X
X

X
Courses » Introduction to Mechanical Micro Machining

Introduction to Mechanical Micro Machining

ABOUT THE COURSE
The emergence of miniature and micro products / components has increased the demand of the production of micro components with feature size from a few millimeters to tens of micrometers. Mechanical micro machining is one of the key technologies to enable the realization of high accuracy complex micro products made from a variety of engineering materials. Mechanical micro machining is capable to machine metals, polymers, and ceramics in very less time as compared to lithographic processes and other micro machining processes such as EDM, ECM, LBM, etc. As a result, it has found strong base in a wide array of practical applications.

Though the machine for micro cuttings are kinematically similar to conventional machines, there are many differences in terms of process mechanics, machine components, etc. Hence, understanding of machining at micro scale is very important to process any material to the desired dimensions.

INTENDED AUDIENCE:
  • Mechanical
  • Manufacturing
  • Production
PRE - REQUISITES:
  • Conventional machining processes (lathe, milling, drilling, etc.)

CORE/ELECTIVE:
Core

UG/PG : UG (Final year) / PG 


INDUSTRY SUPPORT : 
  • Research institutes:
  • Bhabha Atomic Research Center (BARC), Mumbai
  • Central Mechanical Engineering Research Institute (CMERI), Durgapur
  • Central Manufacturing Technology Institute (CMTI), Bangalore

776 students have enrolled already!!

COURSE INSTRUCTOR


Ajay M Sidpara  is a faculty in Mechanical Engineering Department at IIT Kharagpur. His research interests are on surface finishing at nano scale and micro machining for different applications such as optics, biomedical, micro fluidics, etc. He has extensively worked on development of different tooling for nanofinishing and micro machining and improvement of process efficiency using different strategies. He has published 20 journal papers, 10 book chapters, and 21 conference papers related to nanofinishing and micro machining. 2 patents are filed related to development of tool and process for nanofinishing of complex surfaces. He has received funding of more than 55 lakhs from SERB, BRNS and GE Power India. He has received Gandhian Young Technological Innovation Award 2013, Young Engineers Award 2015 from IE (India), and CSR innovation award from GE Power India Limited (erstwhile ALSTOM India Limited). He is a reviewer of more than 20 international journals and also delivered around 20 invited talks in the institutes, and research labs.

COURSE LAYOUT :

Week 1: Experimental observations and theoretical prediction of constituents of an atom

Week 2: Scaling law
  
Week 3: Mechanical micro machining (process, mechanism)

Week 4: Burr formation, surface roughness, built up edge

Week 5: Cutting fluid, run out, grain size

Week 6: Micro machine structure - I

Week 7: Micro machine structure - II

Week 8: Fabrication of micro cutting tools

Week 9: Miniature machine tools

Week 10: Diamond Turning (process, types, mechanism, applications)

Week 11:Metrology for micro machining

Week 12: Sensor integration for process monitoring

REFERENCES:

1. Micro-Cutting: Fundamentals and Applications by Cheng, Huo, Wiley Publication
2. Introduction to Micromachining 2nd Edition, Ed. V. K. Jain, Narosa Publishing House, ISBN: 978-81-7319-915-8.
3. Precision Manufacturing by David Dornfeld and Dae-Eun Lee, Springer US
4. Research papers

CERTIFICATION EXAM:
  • The exam is optional for a fee. · 
  • Date and Time of Exams: April 28 (Saturday) and April 29 (Sunday) :
    Morning session 9am to 12noon. 

  • Exam for this course will be available in one session on both 28 and 29 April.
  • Registration url: Announcements will be made when the registration form is open for registrations.  
  • The online registration form has to be filled and the certification exam fee needs to be paid. More details will be made available when the exam registration form is published. 

CERTIFICATE:
  • Final score will be calculated as : 25% assignment score + 75% final exam score  
  • 25% assignment score is calculated as 25% of average of 12 weeks course: Best 8 out of 12 assignments  
  • E-Certificate will be given to those who register and write the exam and score greater than or equal to 40% final score. Certificate will have your name, photograph and the score in the final exam with the breakup. It will have the logos of NPTEL and IIT Kharagpur. It will be e-verifiable at nptel.ac.in/noc.